Monthly Archives: December 2021 - Page 6

Headlight 1000w rear electric bike kit

Q: I bought the 26 inch rear 1000 watt electric bike kit how do you wire the headlights to it I see a headlight display on the LCD screen and a switch for the headlights but no wiring diagram for that.

A: How to use three button switch?
1.We cut off that blue wire.It’s for reverse. If reconnect this blue wire. (Reverse is dangerous for e-bike. So we cut off blue wire)

This yellow button be left / middle,hub motor works forward. Be right side,motor works bacwkard / reverse…

2.Green button is used to control cruise, while hub motor is running,also over some speed,example: over 1/3 max speed,at this time,press green button one time,then loose throttle,LCD display “C”,motor will works the same speed. Re-press this green button one time or press brake lever or turn throttle to max,motor will stop

3.Red button be up,regen on. Be down,regen off. This regen is not strong.Only while braking with a little regeon.

Q: I appreciate your help in this matter is there anyway I can get a copy of the proper settings for the P and C settings on the LCD for the 48 volt rear hub motor kit.

I understand that but when I was trying to set. I’m afraid I opened the P settings and then went into the P settings before I realize what was going on I’m scared I might have changed something is there any way to get a copy of the P and C settings or will a factory reset work if there is any possible way to get a copy of what the p and c settings are supposed to be so I can double-check them it would be greatly appreciated.

A: P1 = 46
P2 = 0
P3 = 1
P4 = 0
P5 = 15

Q: My battery management chip on my battery was not plugged in all the way so I think that may have been the problem I’m charging it all the way up now I appreciate it though thank you very much just out of curiosity is there anyway you can get me the C settings for that 1000W rear hub motor kit .

question of 1500w front hub motor

First question: do you already have 1500W front hub motor for disk brake?
What is dropout width? If still no front disk brake version, please find order below.

We need 20 of these torque plates in our order.
Please send us:
1. part number of torque plate
2. dimensions/drawing of torque plate (thickness, length, hole shape,…)
3. cost of torque plate
I will adjust purchase order with this information.
Also, I requested side cover painted black.

We can make one kind of 1500w front hub motor with disk. (Have all motor parts in stock)
It’s nearly the same to below picture and drawing.(The cable comes from shaft end.. But ONLY max use 2mm high temp phase wires)2mm high temp phase wires is also fit for 1500W.

First question: we don’t have 1500w front hub motor for disk.. ( The reason is 1500w is thick, even use disk brake cover, still no room to install disk on it for 100mm dropout.What’s the dropout of your fork?

Dropout is 100mm. For future production, we can increase dropout width:
– this order we will do without disk brake

We found we can’t supply all black color cover in short time.
The reason is:
* This 1500w front motor use 3mm phase wire
* cable should comes center of shaft (Not from shaft end, if shaft end,max use 2mm)
* So must use that kind of black with silver cover.(last sample)
* we have this black with silver cover in stock. (last sample)
* If re-paint this black with silver cover be all black,may not good look.
* If re-make six cover should wait long time until used out this black with silver cover.

Re-paint black is faster.

Please repaint black with silver cover to full black (black with silver is not acceptable for European customer). What is additional lead time for painting of stock covers?For next year, we can discuss proper solution with on time ordering.Also, can you please look into my questions about CAD?For this development, please send us CAD design (STEP file) of 1500W motor with

– 3mm phase cable in between dropouts
– 34mm wide body
– new shaft (14 or 16mm?)
– final drop out width (110mm? 115mm?)

Please keep order as before:
– black side covers
– no disk brake

We will do disk brake as a separate development with:
– new fork design
– proper disk caliper integration
– 3mm wire inside drop out
– torque arm integration into fork
– 3mm phase cable in between dropouts
– 34mm wide body
– new shaft (14 or 16mm?)
– final drop out width (110mm? 115mm?)

48V 1000W rear spoke hub motor – electric bike motor

BRAND NEW LEAF BIKE 2020 Version Black Lightning Brushless, Gearless 48v 1000w hub motor !
New powerful and efficient Gearless spoke hub motor custom made with higher grade laminations, wider magnet stack, high speed bearings, Honey well hall sensors, more copper fill, and all out higher performance. We went through all the stops to make this motor on the market.

This 48v 1000w hub motor has the more acceleration at low end, better mid range, and more top end. Also offer this wheel professionally laced into our double wall aluminum rims with 12g spokes. Message us for details. 20″, 24″, 26″, 27.5″, 700c, 28″ & 29″ sizes are available.

Detail:
Motor type: brushless gearless dc motor
Voltage: 48V
Power: 1000W
Max efficiency: 90.5%
RPM: 731
Mechanical brake: Disk or V
Cable location: shaft end , Left side
Cable length:110cm / 43″
Install: spacing of 135mm fork
Noise: < 60 db
Surface: Black painted
Net weight: 6.76 kg / 14.87 lbs
Gross weight: 7.36 kg ( after packing )

Package Content:
1 x Newest version 48V 1000W rear spoke hub motor – #LBM481KRN
Package Size: 25cm L x 25cm W x 25cm H
Package Type: Cardboard Box

Question about 16 inch electric hub motor kit

Q:I thank you very much for UPS tracking number. The parcel should be delivered to me these days. Perfect.

Anyhow – I have one question regarding capable Li-Ion-battery pack for “16 inch, 36 V, 250 W front hub motorelectric bike kit, Item No. LBCK1636250F” which you shipped to me.
I have already one Li Ion-Battery pack; 36 V, 504 W, 14 Ah. Is that Li-Ion-Battery pack suitable for using with E-Motor I ordered from you?

A: Just connect your battery to our controller, it works.

Q: You shipped to me in Oct. 2018 “16 inch, 36 V, 250 W front hub motor-electric bike kit, Item No. LBCK1636250F”.
Today first, after buy of kick bike scooter (not pedelec), I install complete kit on my kick bike scooter and it works not. Display works normally (battery indicator full) but it is no E-Motor Watt-indication and no E-Motor reaction after switch on gas-accelerator (speed adjustment not 0 but 1 till 5).
After check of all delivered Parts from your Company and received Datasheet, I discovered some discrepancies:

1. Which voltage has E-Hub Motor, 36 V or 24 V ? (See attachment Page 2/6 and Page 3/6 as well as Page 4/6 with Photo1)
Remark: Delivered E-Motor has no technical dates described on the motor alone.
2. “Cruise button (red/green as shown on the Page 4/6 its other one; See Photo 2)
3. Delivered controller has another dimension as shown on page 4/6; See Photo 3)
4. Which are correct installations codes to be installed for P1 till P5 and C1 till C14?

Awaiting your response asap of the above questions and your statement above delivered kit. Thanks in advance.

A: controller works with 36v battery (min 30v to max 42v)

Please check if there is “-O-“ on the middle/ top of screen.. If have, the system is braking… please disconnect brake lever’s plug or make brake lever’s ring be back. Then motor works.

Please check the blue wire of three button switch if cut off. If cut off blue wire, that’s okay.. If no blue wire cut off, must push the yellow button the other side, motor works. (The yellow button on your picture that works backward status. This motor Not support backward status. So not work)

Three-phase asynchronous hub motor controller start-up

Three-phase asynchronous hub motor controller start-up
(1) direct start
Start-slip rate of 1, induced electromotive force in a large rotor, the rotor currents are also high. When hub motor controller starts at rated voltage, known as the direct start, direct start of the current is about 5-7 times the rated current. In general, the rated capacity of 7.5kw to small asynchronous hub motor controller can be directly started.
Starting control circuit used direct electrical appliances including combination switch, button, contactor relays, thermal relays and fuses. To master their individual characteristics, control of both the fuse fuse rated current calculations.
Direct-start control circuit: control of its control principle.
(2) squirrel cage induction hub motor controller for reduced voltage starting.
Master star – start angle and step-down autotransformer starter works
(3) wound three-phase asynchronous hub motor controller start-up
General understanding.

larger capacity hub motor controller

This paper describes the business 6kV power supply, short-circuit capacity in the grid smaller and larger capacity hub motor controller case, the choice of starting the program, starting the design calculations, analysis and identification, and start driving in the actual assessment and other data.

Many of China’s mining industry is the use of the power supply system voltage 6kV power distribution, power line in the 6kV power distribution, electrical equipment if there is a large capacity (2000kV more) hub motor controller, the motor starting process, the voltage will produce greater volatility, will directly affect the quality of power supply and electric power line the normal operation of other electrical equipment and service life, this is not an option. To solve this problem, the design of the electric motor often used to reduce the voltage of the way start. Therefore, in the design, must be based on network conditions, starting large hub motor controller for starting the calculation, verification, select the correct start method and reasonable starting equipment.

AC servo-systems and hub motor controller

With the all-digital AC servo-systems, hub motor controller is also increasingly used in digital control systems. In order to meet the development trend of digital control, motion control systems they use stepper motors or full digital hub motor controller as executive motor.

As an open-loop stepper hub motor control systems, and modern digital control technology are intrinsically linked. In the current domestic digital control system, the stepper motor is widely used. With the all-digital AC servo-systems, hub motor controller is also increasingly used in digital control systems. In order to meet the development trend of digital control, motion control systems they use stepper motors or full digital hub motor controller as executive motor. While both are similar in the control (pulse train and direction signal), but the performance and applications in use there is a big difference.

general request for information

I just bought a gas moped (49cc) and plan to convert it to electric. It looks like I’ll need at least 1500W rear hub motor, although I’m willing to go higher if needed (2000W?). Someone on a forum indicated that you do custom windings and I should reach out to you, but I’m not an engineer and can only describe how I’ll use the moped – I can’t offer what specs are best, or if this is within what you can offer.

I would prefer a solid wheel (no spokes) but on your site those only go to 1000W hub motor?

The original moped rear wheel is 17″ with a M62 3-17 tire. I haven’t removed the tire to get the exact fork distance, but I think it is around 175mm

I don’t need a high top speed, 20 mph maximum and mostly I will be in the 0-10 mph range. However, it will be constantly going up and down hills, including several hundred feet of about 15 degree incline. So, I need good low-speed torque.

I weigh about 200 lbs, and the moped (and the tools I’ll be carrying) adds another 100-150 lbs.

This will never be used on public roadways, only on my farm. I live in the USA.

I haven’t started looking at controllers or batteries yet. My first step is to identify the best hub motor option, then I can worry about the rest.

Three-phase asynchronous hub motor controller works

Three-phase asynchronous hub motor controller works
Master formula n1 = 60f / P, S = (n1-n) / n1, n = (1-S) 60f / P, at the same time understand their significance (very important), to be able to make flexible use of these formulas to calculate. Also remember: Usually bldc motor driver at rated load slip SN is about 0.01-0.06. Book to focus on the example grasp.

Three-phase asynchronous hub motor driver nameplate data
(1) Model: grasp the book’s examples.
(2) Rating: general knowledge, to master the rated frequency and rated speed, our frequency is 50 Hz.
(3) Connection method: a Y-shaped and angle.
(4) Insulation class and temperature rise: the definition of control allows the temperature rise.
(5) work: general understanding.
Three-phase asynchronous hub motor controller of the mechanical properties

Master the rated torque, maximum torque and starting torque relationship. The formula to master the book and be flexible calculated. Bearing in mind the following:
(1) in constant rotation, hub motor controller and the resistance torque of the torque must be balanced.
(2) When the load torque increases, the initial instant hub motor driver torque T (3) the general three-phase asynchronous hub motor driver overload factor is 1.8-2.2.
(4) hub motor controller had just started n = 0, s = 1.

The difference between ordinary motor controller and hub motor controller

The difference between ordinary motor controller and hub motor controller

Generally refers to the hub motor controller. Brush DC motor controller stator magnet (or excitation coil), the rotor of the coil. As the current need to enter the rotation of the coil and the coil rotated 180 degrees due to be exchanged once the direction of the current flowing through the coil, therefore, used for brush DC motor controller connected to the body coil and current. Reversing the direction of switching bodies with a commutator and brush composition.

A hub motor controller generally coils on the starter by the rotation axis of the magnet mounted on the output drive shaft work. To solve the current problem for the use of Hall devices measured magnet pole position, the control circuit to external change, to change the current direction.
Hub motor controller because there are no brushes, long life, motor controller structure has been simplified.