Category Archives: brushless motor - Page 5

48V 1000W rear spoke hub motor – electric bike motor

Posted by on December 29, 2021 Comments Off on 48V 1000W rear spoke hub motor – electric bike motor

BRAND NEW LEAF BIKE 2020 Version Black Lightning Brushless, Gearless 48v 1000w hub motor !
New powerful and efficient Gearless spoke hub motor custom made with higher grade laminations, wider magnet stack, high speed bearings, Honey well hall sensors, more copper fill, and all out higher performance. We went through all the stops to make this motor on the market.

This 48v 1000w hub motor has the more acceleration at low end, better mid range, and more top end. Also offer this wheel professionally laced into our double wall aluminum rims with 12g spokes. Message us for details. 20″, 24″, 26″, 27.5″, 700c, 28″ & 29″ sizes are available.

Detail:
Motor type: brushless gearless dc motor
Voltage: 48V
Power: 1000W
Max efficiency: 90.5%
RPM: 731
Mechanical brake: Disk or V
Cable location: shaft end , Left side
Cable length:110cm / 43″
Install: spacing of 135mm fork
Noise: < 60 db
Surface: Black painted
Net weight: 6.76 kg / 14.87 lbs
Gross weight: 7.36 kg ( after packing )

Package Content:
1 x Newest version 48V 1000W rear spoke hub motor – #LBM481KRN
Package Size: 25cm L x 25cm W x 25cm H
Package Type: Cardboard Box

20 inch front wheel hub motor for cargo bike

Posted by on December 29, 2021 Comments Off on 20 inch front wheel hub motor for cargo bike

Q:I am interested to learn more about the 20 inch 48V 1000W electric bike kit – front casted hub motor wheel
Item ID #LBCK20481000FM
Main Features:
Hub: Aluminum casted ( tire: 20 × 21/4 or 21/2″ )
Engine: Bldc hub motor
Voltage: 48V
Power: 1000W
Efficiency: 905%
Max speed: 707 kmh — 433mph Default (Optional other speed: 35mph or 25mph,15mph)
Mechanical brake: Disk or V
Cable location: shaft end , LEFT
Cable length:160cm / 63″
Install: spacing of 100mm fork
Noise: < 60 db Surface: Black painted Driver: brushless controller MOSFET: 12 PCS With LCD: YES Rated Voltage: DC 48 Volts Min Voltage: DC 40 ± 05 V Rated power: 1000 Watts Casing material: aluminium Maximum Current: 26 A ± 1 Amps Thermal: aluminum shell and the substrate 3 phase 120° brushless motor Operating Conditions: -20~45 °C Waterproof design Size: 171 mm L × 82 mm W × 42 mm H Updated LCD , More Function: * Cruise * Forward & Rackward (Optional) * Regen brake * Kmh & mph (Optional) * Set Max speed ( 0 ~ 72 kmh / 45 mph ) * Pedal assist ( 1 - 5 ) * Temperature * Motor power * Timer * Battery gauge * I am looking to replace the rear wheel hub motor on my cargo bike (see picture) was on the bike when I bought it. I have trouble keeping the wheel true and recently have a lot of broken spokes and a cracked rim. It is also hard to pedal because of motor drag and I want to be able to ride it without the power on or if the battery went flat. I can’t do that now. I am interested to know a few things 1. What is the weight of the front wheel hub motor? 2. You can see my bike has the front wheel a much further distance from the handlebars.Can you supply this hub motor kit with longer wires - or extension wires with appropriate connectors - so the wires can be routed under the cargo area and up to handlebars? 3. Is the voltage programmable with your system? (My existing motor can be)(I have a big battery pack) 4. I have hydraulic disc brakes on my bike and want to be sure this is compatible with disc rotors A: 1. The net weight of this motor is 7.25kg 2. Yes. When you order on our site,just leave message: cable length, then we can make. 3. The voltage isn’t programmable. This 48v controller works with 48v or 52v battery. (from min 40v to max 60v) 4. There are six screw on left cover for install disk. The dia. is 44mm (between two screw holes)

leaf bike 26 inch 48V 1500W rear hub motor wheel kit

Posted by on December 29, 2021 Comments Off on leaf bike 26 inch 48V 1500W rear hub motor wheel kit

Q: I am interested to buy a complete Rear 1500w hub motor wheel ( the latest model with upgraded phase wires, 0.35mm lamination etc).
The model model I think is LBM26481500RN and I would like to know the following before if buy:
– the no load rpm for 4T, 5T and 6T motor at 48v
– and the top speeds under load for 26 inch wheel.
I am looking to have a maximum 55 – 60kph (not less than 55 ) top speed under load but a bit more torque for off road riding.
Also for a electric bike motor with disc brake mount, cassette, temperature sensor and a rim that fits a 2.5 tire is the same price?

A: If not load, 4T 1500w 26 inch hub motor is about 72kmh (work at 48v)
If not load, 26 inch 1500w 5T is about 60kmh (work at 48v)
We can make cassette case motor with 2mm phase wire. But we still recommend standard version with thread screw with 2.5mm phase wire.
Also,standard version is easy to install than cassette case..
* With disc brake mount, cassette,temp,rim fit for 2.5 tire – The same price.
We recommend: with disc brake, standard version (No cassette version),temp,rim fit for 2.5 tire.

Q: can you please send me a more precise data (numbers) about the rpm @ 48V for each available wingdings available, like a performance table or similar?
I found on internet different available information for this motor, but their are not consistent, there are also the forums..and each data is different.
I was hopping that you can provide me more figures..
And also,I don’t understand why for the cassette hub the phase wires are 2mm while there are existing on the opposite side ?

A:Thank you so much for the clear explanations, I understood very well now what are the draw backs for each design.
Also, I was looking over the performance datasheet and I suppose that those parameters are for the 4 turn winding I suppose right?
So for the 5T the maximum rpm with be lower and torque a bit higher. Also the max efficiency point will be at a lower rpm.
Good, so if I want to place an order for a 5T 1500W 26 inch Rear hub motor kit wheel with the following requirements:
disc mount
threaded sprocket
temp sensor
135 mm drop out
26 inch Rim for 2.5 tire (23-25 mm wide rim)
12 gauge spokes

A: Yes. That 4 turn winding.
If 5T, the max rpm with be lower and torque a bit higher.
26 inch wheel, we recommend 5T
Standard rear 1500w 5T with the following requirements
* can install disk the left side of motor
* can install threaded sprocket on the right side of motor
* with temp
* fit for 135mm dropout
* We have 26 inch out.size 25mm or out.size 32mm wide rim (Our 32mm rim is fit for 26 inch)
Please click below sites.
I think 26 inch all black color rim is fit for your 2.5 tire.

about 1000w and 1500w electric hub motor

Posted by on December 29, 2021 Comments Off on about 1000w and 1500w electric hub motor

I am part of a team what will be competing in an ECO marathon challenge. That means we will be building a vehicle that will compete with other teams. The most efficient vehicle will win the prize!

We are building a three wheeled car, driven with a hub motor used as mid-drive motor. I have been a member of the Endless-Sphere group for very long and knew that the Leaf 1500Watt hub motor is the best in therm of efficiency.

So my question is, is it possible to get the hub motor for a cheaper price (free shipping) in exchange for some stickers we will put on our vehicle? Let me know if you have any interest in sponsoring our build/team! If you have any questions feel free to email me back, I will get back at you as soon as possible!

Could you tell us what winding options are available for the 1000Watt electric bike motor (Item ID #LBM481KRNC) and the 1500Watt electric bike motor (Item ID #LBM481500RNC).
We are looking to find out what hub motor is the most efficient on a voltage of 48Volts.

So could you tell us the max RPM, per winding option (1000watt and 1500watt) at 48Volt?

We would like to compare each different electric bike motor(1000/1500watt and different winding options) in a simulator.
The simulator we are using to compare each hub motor is an online simulator

To simulate all the different electric bike motor options and windings we need some parameters from each motor 1000watt and the 1500watt. Is it possible to provide us these motor parameters, so we can run a simulation on the 1000watt motor with different windings and on the 1500watt with different windings?

What would be the max RPM of a hub motor with those options (20 inch 1000w cassette and disk brake)?
And what would be the turn count?
Thickness of laminations? Will it have the same efficiency as the 4Turn 1000watt motor?

Brushless motor repair

Posted by on December 29, 2021 Comments Off on Brushless motor repair

Device using a lot of clothing brushless motor, such as DUKEPU, Bedford, heavy machinery and other brands, although the effect of these motors use the whole quite good, but after a certain number of years in use, many motor that comes with a lot of failures. For brushless motor is generally installed in the back-end encoder, encoder, such damage, the general conventional treatment:

First, the wiring is bad; two internal dirty; Third, there is wear the device (including the code disc wear); Fourth, there is damage to small crystal devices; five is the integrated sensor damage.

Through the above conventional treatment can solve 98% of the basic fault. In addition to these failures, the type of motor then there are the mechanical problems, and summarize the general failure of the following:

First, the bearing damage; second rotor problem; third stator winding problems.

Bearing bad can be changed, can be re-burned around the winding, the rotor is damaged, a lot of maintenance staff know what to plant, because these are usually the rotor within the magnetic stripe expansion, resulting bulge out of the metal, resulting in “sweep chamber” problem. So how to handle it?

The way we deal with are: First, remove the outer metal, removing the magnetic stripe (magnetic strip to pay attention to the order, try not misplaced, or re-check a little trouble), clean interior and magnetic stripe itself (be sure to handle clean, conditional You can draw a few prints on the rotor), there are slightly higher at the polished look, alcohol or dry clean pine fragrance. Then, glue (we used a 326), paste the magnetic strip, then glue (we used a transformer plant resin, the specific model unknown), and then paste the glass fiber cloth (optional 0.06mm), gently pull level, so that through the fabric glue. Finally, heat drying (the effect can also be just dry naturally slow, easy flow of glue), and finally is installed debugging.

After the above treatment, the effect is very good, comparable to the new machine, if there is a better way which does not also contribute to what anti-exchange brings progress!

sensorless brushless hub motor at low speeds

Posted by on December 28, 2021 Comments Off on sensorless brushless hub motor at low speeds

Sensorless brushless hub motor at low speeds and easy low-frequency vibration. Vibration frequency and load and drive performance, generally considered the vibration frequency is half the frequency of the hub motor load off. By the sensorless brushless hub motor that works the low-frequency vibration determined by the normal operation of the machine is very negative. When working at low speed sensorless brushless hub motor, generally should be used to overcome the low-frequency vibration damping phenomena, such as the increase in the damper motor, or drive on the use of segmentation techniques. AC servo motor is running very smoothly, even at low speed vibration will not occur. AC servo system with a resonance suppression, can cover the lack of mechanical stiffness, and function within the system has a frequency analysis (FFT), can detect mechanical resonance point, easy system tuning.

29 inch electric hub motor kit have problems with the cassette

Posted by on December 28, 2021 Comments Off on 29 inch electric hub motor kit have problems with the cassette

I ordered the 48v 1500W electric bike kit, with cassette.
I have problems with the cassette, the cassette is wider than where the dropouts sit around the axle.
So the hub motor wheel with the cassette on is wider than 135mm.
My bike frame is 135mm, and the website said it would fit on a 135mm frame.
When the cassette is on the hub motor wheel and i put the electric bike motor wheel on the bike, the frame grinds against the cassette when I tighten the electric bike motor wheel.
I have made it work using spacers so it spins freely, but the wheel is offset to one side now and i think my frame is spread wider. It is an aluminium frame.
Also the website said max 7 speed gear, but the cassette is for a 9 speed gear, which is also mounted now, is it suppose to be able to take a 9 speed gear, or is that an accident?
Any advice on what to do?
Also, any advice on mounting the torque arms? My frame is aluminium.

Steel is okay.But Aluminium is not good to make it larger. We worry if make aluminium frame to larger will break frame.
We recommend use 7 speed or 6 speed or single speed..

You will receive below goods:
1x pcs of 29 inch 48v 1500w rear hub motor wheel (black spokes, cassette)
1x pcs of 48V bldc motor controller (New version LCD controller)
1x pcs of LCD (New version LCD-003)
1x set of twist throttle
1x set of brake levers
1x pcs of three button switches ( use to control cruise,reverse..)
1x set of pedal assit ( It’s fit for European,if you don’t use,ONLY use throttle is okay )
Some spare spokes with plugs

——————————————-
How to set max speed?
If you feel motor is too fast,please set it to be low speed.
* Press “sw/middle button” from LCD more than 2 seconds,then LCD will display.
* Press “up & down button” together more than 2 sconds until 72 is flashing ( 72 is kmh, if you hope works 20mph / 32kmh, press “down” to be 32)
* Press “sw/middle” button one time to save,then 29 is flashing.. (29 is wheel size. Don’t set)
* Press “sw/middle” button one time to save,then kmh or mph is flashing..
* Press “sw/middle” button one time to save,then press “sw/middle” button more than 2 seconds until be back.

I would like to order a rear 48v 1500w hub motor wheel

Posted by on December 28, 2021 Comments Off on I would like to order a rear 48v 1500w hub motor wheel

I really like (love) your hub motors (they perform really well and last a long time) and now I have the time to get the one I always needed.
And here is a very similar bike which also has a 1000W option rear hub motor this one has multiple speeds, most probably 7.
I have asked the rear dropout widths. Will get back to you as soon as I know. And I have a steel frame with a 145mm dropout now which I can widen. I do not 100% understand the trade offs that you are referring to when you say that the rim doesn’t matter, it is the 3 inch tire that is the issue for this hub motor as the same electric bike motor would also go into a wider dropout fat bike which also has an even wider tire – 4 inches. I need more details to understand it more clearly.
And there are other options at the front end of the chain where we can move the chain out a bit:

1. the little chain guide can help – this is mounted to the seat tube to push out the chain from the frame and tire
2. move bottom bracket out to the right
3. or get a bottom bracket with a longer spindle
4. or add spacers between the crank and chaining

What hub motor do you use for your 2000w and higher power fat bike applications? What would I need to change to make any motor work?

I see that the 2000w electric bike motor is 74mm wide which is only 4 mm wider than the 1500w hub motor. I have attached some new pics of my bike from different angles so that you can see how much clearance I have and if I just go with a single speed setup, I will have enough clearance for the chain but in case I need to get additional clearance, I do have some options mentioned previously. So my question now is would a wider or higher power motor work better? I see that the 1500w motor works with dropouts of between 135 and 155mm. And then the 2000w one begins at 170mm. I can widen my dropout and since I won’t be needing the space of a 7 speed cassette, I should be able to have the chain clearance I need.

The basic principles of the permanent magnet hub motor

Posted by on June 5, 2020 Comments Off on The basic principles of the permanent magnet hub motor

We talk about one type of permanent magnet hub motor for electric bike. It’s a hub electric bike motor, sometimes we also call it brushless dc hub motor .

The permanent magnet hub motor and the hub motor driver is a typical product for e-bike recently.

Generally the electric bike motor ’s rotor winding is made of a three phase star connection, with the three-phase asynchronous AC hub motor is very similar. The hub motor rotor has been magnetized permanent magnet, in order to detect the polarity of the hub motor, there are three halls sensors on the rotor.

The hub motor driver is made by the power electronic devices and integrated circuits, its function is to receive electric bike motor ’s start, stop and brake signal so that control the hub motor to start, stop and brake; receive the position sensor signals and reversing signal, used to control the inverse power tube change the bridge off to produce a continuous torque; receive the speed command and speed feedback signal used to control and adjust the speed; provide protection and display

The main circuit is a typical voltage-type AC – DC – AC circuit, other pieces of alternating square wave frequency of 5-26KHZ modulation wave symmetry.

Permanent magnet NS alternating exchange, the position sensor phase difference of 120 ° U, V, W, square wave, combined with the six-state encoding signal forward / reverse signal generator: 101,100,110,010,011,001, through processing logic components to produce conduction of T1-T4, T1-T6 turns on, the T3-T6 conduction, T3-T2 turn-on, turn-T5-T2, T5,-T4 conduction, which means that the DC bus voltage is incremented A + B-, A + C-, B + C-, B + A-, C + A-, C + B-, so that the rotor turned a pair of NS pole, T1-T6 power tube fixed into six states followed by conduction. Each state, only two phase winding are energized in order to change a state, the axis of the magnetic field generated by the rotor winding 60 ° electrical angle of rotation in space, the rotor follows the rotor magnetic field rotation is equivalent to the space of 60 ° electrical angle position, the rotor in a new location so the position sensor U, V, W to produce a new set of coding according to the agreement, the new coding and changed the power tube combination of conduction, the magnetic field generated by the rotor winding shaft forward 60 ° electrical angle, and so on, permanent magnet electric bike motor produces continuous torque, drag the load for a continuous rotation. Permanent magnet DC motor commutation is itself, rather than forced by the commutation, also known as controlled synchronous hub motor.

Hub motor, electric bike motor supplier: Leaf Motor Technology Co.,Ltd

LCD bldc motor controller for e-bike

Posted by on May 15, 2020 Comments Off on LCD bldc motor controller for e-bike

There are two types of hub motor wheels are used for e-bikes. One type is hub bldc motor , the other is brushed hub motor. Because the brushed motor had some disadvantage of high noise, shorter-use life, low efficiency..

These days hub bldc motor wheels are used for electric bikes widely and had replaced brushed hub motor.

So more and more motor controller are showed in market. For example: cruise brushless controller , regen brushless controller, programmable brushless controller, lcd bldc motor controller…

Convert a bike to an e-bike, we should choose a hub bldc motor wheel with brushless controller and throttle, brake lever,on/off switches,disk brake,front&rear lights,horn..etc accessories

European like 250w hub bldc motor and North America prefer 750w / 1000w bldc motor. How to purchase a good brushless controller to drive this bldc motor .

Generally 250w bldc motor need to be driven by 6-MOSFET brushless controller, and a 9-MOSFET motor controller dirves a 750w bldc motor,a 12-MOSFET brushless controller dirves a 1000w bldc motor.

Now nearly all types of brushless controller for e-bikes have cruise, alert, reverse, limited speed..etc. function.

If you buy 1 set 48V DIY kit, you had better to choose 48V 12-MOSFET/15-MOSFET brushless controller. Please don’t order 9-MOSFET motor controller to drive your 1000W brushless controller, it’s the heart of e-bike. 1000W bldc motor will bring larger current and high temperature, 9-MOSFET can’t afford.

For the bulk .of motor controller, larger, better. Larger bulk has better cool system.

In past, there was a guy sold regen motor controller, but nearly all sold regen controllers were broken in 30 days. Because when you brake, this regen controller will bring twice current to stop your e-bike, thus larger current would break MOSFET directly.

Now programmable controller is still showed in market. This brushless controller seem has nice face, but its head is small, can’t stuff more MOSFET. Use this brushless controller to drive 750w / 1000w bike system and break this nice face controller is normal. Don’t be arrest by programmable. You will find nothing for actual use when you use.

We have LCD cruise controller, more MOSFET, don’t worry your motor controller will be broken.
LCD bldc motor brushless controller for e-bike.

Bldc motor, motor controller , brushless controller supplier: Leaf Motor Technology Co.,Ltd