Tag Archives: bike conversion kit - Page 6

Interested In Buy This Hub Motor

Q: I am very happy in viewing your electric bike rear direct drive with
26 inch hub motor wheel item ID # LBM26481500RN. My e-bike setup is 60 volts. Do you
manufacture 26×2.0 inch wheel with 60 volts 1500W rear direct drive
hub motors?
Secondly, also can you fit the bike motor in a fully BLACK rim without any
silver around the rim so it can match with my front wheel because I
use hydraulic disc brakes?
If there is anything that you need to ask me that I am missing, please
feel free to ask, that the purchase moves smoothly and correctly.

A: This 26 inch 48V 1500W rear hub motor wheel can work at 60V.Also,we can spoke this hub motor with all black color rim.

Q: Just a few more questions before I buy, because everything needs to be correct.
Can this bike motor fit any size frame bike?
Is it suitable for regenerative braking?
Does it have three phase hall sensors?
Can it fit 8 gear cogs? Which I am using at the moment with my old motor.
Please tell me the total length of the motor axle from end to end
because I’m using a rear rack ?

A: This 26 inch bike motor is fit for 135mm rear dropout. If your motor controller with regenerative braking function, will have it. It’s three phase with three hall sensors. One cable with 9 wires: heavy yellow, heavy blue, heavy green wires are motor phase wires. Thin red +5V, thin black / GND. Thin yellow, blue & green three wires are connected to three hall sensor.
It can fit for max 7 speed for 135mm dropout. If your frame can be larger, about 140mm,install 8 speed on this rear hub motor is no problem.
Total length of this shaft is 210mm.

missing thread of hub motor shaft

It took a little work since spacing was tight, but I get the hub motor wheel inside of my forks. When I went to put the nuts on the axle, I saw that the bolt on the wired side is cracked. It is missing almost all of its thread which means I cannot but the nut on to hold the wheel in place. Essentially, I cannot use it at all. Please see the picture of the cracked bolt.

I was wondering if you know how I am able to repair this hub motor ‘s shaft or if I can somehow get some help on this? I spent a lot to get it all here and it is a little upsetting that a small chip is preventing me from using it at all. I’m not asking for a whole new electric hub motor wheel to be sent, just hoping I can get this bike conversion kit up and hub motor running. Please advise.

If possible, add some washers,then can solve it.

Do it as below:
Disconnect that white big plug,then can take off screw nut and add some washers into.
*. Look for a pin
*. There are five wires in this white big plug
*. Press each wire’ s pin, then the pin will out of white big plug.

I had thought I got bike conversion kit to work but there just is not enough room to to secure the nut properly. Please let me know what will be the best way to have this resolved. Sorry for the inconvenience on this.

Add washer or torque arm or lock washer.

Question about 26 inch 36v 750w rear hub motor – bike conversion kit

Question about 26 inch 36v 750w rear hub motor bike conversion kit
1. Is the 750 watt hub motor good bike conversion kit for hill climbing? If not what would you recommend?
2. Is the electric bike motor controller current limit set to keep from burning out the hub motor when loaded?
3. I see the hub motor spec sheet is quite old 2013. Is there an up to date one?
4. What is the full old current of the motor at rated N-M load or torque?
5. Any service places for your parts in the US?
6. What size electric bike battery is recommended for your motor and controller? 36v 15ah?

1.We can make hub motor with low speed,will good for hill up.
2.Hub motor controller max 26A,so that electric bike motor max 26A
3,4.Only tell us max speed,we can customize motor…lower speed,stronger torque
5.no service place now
6.recommend 36v 15ah or more ah

Yes, I would like a lower rpm hub motor for hill up if the cost of the bike conversion kit does not change. Maybe 25 mile hour max speed flat ground or about 311 RPM. What would you recommend? What do you have that is close to that?
I need to order shortly to not miss the special on shipping that is coming to an end on Dec 28th.

Yes.We have.
When you order,only leave message: 25mph or about 311 RPM.
Then we can make this hub motor as your message.

Would it be possible to get the hub motor data for this different motor like you have on your other motors? I really like that data as I can see what the electric bike motor is capable of.

I don’t understand this phrase “Mechanical brake: Default Disk or V (If need to install drum brake,please tell us in advance)

I have not heard of drum brakes on a bicycle. I don’t have disk brakes right now but would prefer the motor be capable of adding that even though I have V brakes on the bike right now. So what should I ask for?

I forgot to add that I don’t want a geared 26 inch electric bike motor wheel. the gears are plastic and won’t last long on the hills. I hope that does not cause a problem.

bike conversion kit torque performance in speed

A major scientific and technological achievements of my 18 years I found the bike conversion kit torque performance in speed and excellent performance is due to change by the coil – in order to prove the authenticity of my first published the theory – by reversing the DC coil motors, commutation is by phase AC motor. By changing the coil to the premise of achieving the rotating magnetic field in the rotating among each of the stator magnetic pole corresponding to the current conductor always flow in one direction. Can achieve zero speed to rated speed constant torque swing speed, and there is no torque ripple, inverter can be completely eliminated, the chopper will swing popular governor world. Installed on the synchronous motor synchronous brushless DC motor commutator can not be called, is distorting the facts and the scientific community, because it is the by-phase commutation – is the AC motor, it can never find the DC motor torque performance and speed performance .

Rotating magnetic field DC motor, asynchronous motor with a rotating armature of durability and torque performance,sensorless brushless hub motor in speed performance, the performance of the perfect electric bicycle conversion kit, speed DC transformer power does not produce harmonic pollution, Speed ​​costs are very low. It can be raw materials for manufacturing into a more limited market value of commodities, will become the next golden goose, the whole industry will lead to a motor revolution. Engaged in electrical research staff to look at my town scientific and technological achievements, we know that all this is true. Is good to explore the talents of entrepreneurs to create a powerful opportunity.

BLDC hub motor bike conversion kit works

We test this bike conversion kit before shipment. If three led lights on throttle can’t work, please connect green wire to the positive of electric bike battery.

About anti-theft, you should disconnect two power wires (one red thin wire and one red thick wire).

Another red thin wire should be connected to a lock or a switch in series.

I find the problem and it’s was the thumb throttle who is not working… I changed the thumb throttle and replace it with the twist throttle and it work fine,,, but I am not satisfied because I prefer the thumb throttle so if I return you the thumb throttle would you send me a replacement one.
 
I got also another problem in the installation manual online you describe a procedure for anti-theft and I am not able to use it… What is a Cut off power to supply (called soft-switch is turning the key)
 
So please tell me if I mist something because the bike conversion kit system is not working.
 
Text for installation guide need clarification
6. Anti-theft alarm setting:
Cut off power supply to hub motor (called soft-switch, but hub bike motor controller is still powered
on) and take out the electric bike battery key, within 10 seconds press and hold the cruise
control button until you hear a beep sound, then release the cruise control button.
The bike conversion kit system is now protected from theft and the hub motor is electronically locked.
Any movement or vibration of bike conversion kit system will trigger the siren for 30 seconds, and the bike motor wheel will resist any pedaling movement.
 
Was this thin power wire connected well? If did no problem, are you sure that five hall wires from hub motor weren’t be connected well.

Could you try it as below :
Use your hand to turn your hub motor wheel, then turn your twist throttle, maybe do like that, it can turn.
 
It’s not working. Tell you what I done
 
Check all the connection three times also check with the diagram all wires and they are OK
 
Only thing I got: the horn is working and the gauge show full (3 lights) when I turn on the electric bike battery, also when I push two times the cruise button I get a loud beep from the horn and that’s all.
 
After a road test nothing at all it’s like having nothing at all… 

qualified electric bike conversion kit model

In 1997, China’s first a qualified electric bike conversion kit model was born in Nanjing Daluge company. January 1998 visit, Vice Premier Li Nanjing Daluge company inspection, after the test ride on Daluge electric bike conversion kit to give full recognition.

    From the first a qualified electric bike kit shipped to 2000 electric bicycle conversion kit industry begun to take shape, and then in 2008 the national electric bicycle conversion kit close to 100 million users, electric bicycle conversion kit industry through the years ups and downs, ups and downs. In this decade, electric bicycle conversion kit technology, while the rapid development can not be said, but it has been followed by consumer demand, unknowingly, the various effects of industry, technological innovation continue to be developed. Meanwhile, the rise of various non-electric bicycle conversion kit on the wave of invention, but also to some extent the industry into a creative vitality.

    It can be said that China’s light bike conversion kit is the rise and development of basic research from the beginning, which also determines the electric bicycle conversion kit, as it most closely with the industry, will obtain the support of the masses and the government vigorously promote . As a lightweight electric bicycle conversion kit technology latecomer countries, China electric bicycle conversion kit industry has shown amazing vitality. In just ten years time, China has reached global electric bicycle conversion kit cutting edge of technology, with very encouraging results.

Leaf hub motor bike kit is working

Q: The bike conversion kit system is now working.
Still have some questions. It is about the brakes.
If we take the red and black wires from the scooter brakes and connect in parallel to the connection of the new hub motor controller, will this have a negative effect on the controllers? My friend thinks that this should not be a problem since this only brakes a circuit.

A: About that brake has two types.ONE is high voltage to brake.The other is low voltage to brake.
Ours is low voltage to brake,you should check your old hub motor controller whether that is low voltage to brake.
If you have volt-meter,you could get about 5V from red and black wires from your old hub motor controller.If it’s 5V. That’s no problem.

Q: We finally got the chance to try the new bike conversion kit wheel after doing all the modifications except for the front brake which we still have to modify.

We have a new problem and I need your expertise. I tested the bike conversion kit wheel up the hill and on its own (without using the rear wheel motor). It went up the hill at about 17 km/hr……..which I think it is satisfactory.

However when I took it up a steeper but very short incline which is on my way home, the fuse connected to the batteries got blown and lost power (no electricity).

The fuse is gauged at 10A. What should I do to avoid blowing out the fuse? If I change the fuse to a different amperage, will this have negative consequences for the rear motor? Do you suggest anything different?

As always, appreciate your assistance.

A: When up the hill,the current will reach about 15A.If too steep hill,it will reach more than 20A.
20A-30A current is easy to break controller.
Sometimes 15A continuous current for about half an hour also can break controller that’s because of too hot will break hub motor controller’s MOSFET.

We suggest:
* Cool controller is important.
* When you up hill,use two hub motors.On the flat road,use one motor.

Our hub motor bike conversion kit can’t get any problem when your up any hill.But should cool controller.

Use 15A-20A fuse.Had better to use 15A.But if use 20A fuse,climb hill has more power.But we worry controller.

20 inch 36V 250W front hub motor – electric bike conversion kit

Q: We are interested in leaf 20 inch 36v 250w front hub motor – electric bike kit. Item ID #LBCK2036250F
When I buy this electric bike conversion kit . I saw picture full Twist (Twist throttle No battery gauge), please can you change to half Twist? I want this Half Twist. My DAHAN will work match washer + front hub the 100mm fork and disk? See link info the DAHAN how look Hope help.

A: This bike conversion kit doesn’t need battery gauge, because LCD can display battery gauge, we can ship you a half twist throttle to replace this full twist.
If the spacing of your fork is 100mm (picture enclosed),this #LBCK2036250F can work with disk brake.

Q: We will buy this bike conversion kit later. LCD display have MPH? I see this youtube for full max speed 21.7mph which is 36V 10Ah Rack lithium ion OR 36V 8Ah bottle lithium battery?
I think will buy any online for 36V 10Ah Li-ion Water bottle Battery, will super up hall and super run road full 21.7mph?

A: This LCD display KMH, can’t display MPH now. One week later, we will have new LCD controller. This hub motor controller has more function:
 Cruise
 Reverse
 Regen brake
 Mph / kmh
 Pedal assist ( 1 – 5 )
 …

This old hub motor controller work with this 20 inch 36v 250 front hub motor wheel. Max speed:21.7mph (We test use 36v lead acid battery)
36V 10ah Rack lithium or 36V 8ah bottle lithium ion battery both can reach max 21.7mph.

We have 36V 11ah lithium-ion water bottle battery in stock, but we haven’t updated it to leaf site. The difference between them is the bottle size of 36V 11ah higher than 36V 8Ah bottle.

When you use 36V 10ah lithium-ion water bottle battery and ride it, full speed is about 18mph.(21.7mph is no load)

Sure if I would buy the 36V 8ah bottle lithium ion battery can work with 20 inch 36V 250W front hub motor max full 21.7mph and or 24 inch 36V 250W front hub motor max full 26mph? (LBCK2436250F)

My DAHAN Typhoon twin Brake right please find attach see picture, if this e-bike right brake cable can off one, or get right twin brake e-bike?

How connect electric hub motor controller wires

Q: Now that I understand the purpose of these wires, I need to know exactly how to connect bike conversion kit wires.
1. “you could use a switch(on/off)to short pink and black”
1.1 What kind of switch? Is it included this bike kit or I have to buy it?
1.2 If I have to buy a switch, what are the characteristics of it? How do I connect pink/black wires to the switch?
1.3 If so, do I need to buy additional wires to connect pink/black to the switch? If so – what are the characteristics of it, wire resistance/diameter?
1.4 These pink/black wires are connected to a plastic connector
Do I need to buy another connector to connect my new hub motor ?

2 “use yellow and brown wires coming from the throttle to control your bike kit cruise.”
2.1 Again-how would I do that? Do I need to connect yellow/brown wires somewhere on the hub motor controller, is so – how?
2.2 Please note that these wires don’t have any kind of connector attached – am I suppose to connect them ?

3 “put the green wire to “+” and the grey to “-“, your LED on your throttle will light”
3.1 Where are the “+” and “-” you are referring to? Is it on the battery itself, or controller, or elsewhere? (for example: battery itself doesn’t seem to have open +/- sockets – other than the one used by the supplied cable)
3.2 Can I connect green/grey permanently (so that LED always shows the battery status), if so – how would I connect? Where would I connect them to exactly – controller or battery?
3.3 Again please note that green/grey wires are not attached
to any connector, just “bare” wires, so I don’t understand how can I connect them?
If you have any additional photographs and/or drawings, please share them also. If I need to buy
additional parts – please let me know what they are.

A: Don’t mistake with the positive and cathode of your bike kit battery to hub motor controller.(red and black battery wires).It doesn’t matter about making a mistake with other wires.
Don’t worry. Short any thin wires, it doesn’t burn your controller.
1.Cruise: when your motor is running, connect the pink wire to black wire(use a wire to connect pink and black wire) or you could use your brake lever to test this function. When your brake, it will cruise, when your loose your brake level, it will cancel cruise function.
2.This switch just have on/off function, you could buy other switches in your market
3.You should use a wire to connect bike conversion kit, it doesn’t matter about wire resistance / diameter, is this wire, no current.
4.You could use spare connector: yellow connect pink wire, brown connect black wire (C&Z),when your motor is running, press this red switch, your motor will cruise as the same speed.
Put the green wire to battery “+”
Put the grey wire to battery “-”
The Led will light, try it as I said, it doesn’t burn anything.
In fact, it’s very easy to do it, for example, you could use your
handle brake (two wires) to make a female connector connect any connector (white & black, pink & black)from hub motor controller.
If possible, you could use a software “e-drawing” to open our 3D about this hub motor controller.

How to build spokes on hub motor for electric bike ?

DIY electric bike conversion kit and convert your bike is funny. Sometimes we prefer to purchase spoke hub motor , bike rim and spokes. And build spokes on electric bike motor by ourselves.

If we want to convert 26inch front wheel, we should purchase 1 set of front spokes hub motor, 26inch rim and 36pcs of spokes. We can purchase them from leaf bike motor shop online.

Received goods and check them:
1. How many spokes you received. Generally we need 36 pcs spokes to built on hub motor and 12 gauge spokes for electric bike. 13, 14 gauge spokes are too thin, just for common bike.
2. There are 36 eyelet on bike rim and hub motor.
3. Check nipple and the dia. of eyelet on rim, make sure the nipple can put into eyelet.

Calculate the length of spoke :
If you use 205 leaf front hub motor, the eyelet to eyelet of rim is 511mm that is 26inch rim, spokes should be 155mm length.

You need below tools to install spokes on hub motor.
1.iron shelf
2.slotted screwdriver
3.nipple wrench
4.magnet
5.rubber hammer
6.tape measure
7.calipers

Done check, everything is okay. But we found the dia. of nipple is 4.5mm and the rim is also 4.5mm. These eyelets are too small. See pictures.

Get a 4.8mm electric drill. Drill 36 pcs of eyelets. Adjust the iron shelf so that the dia. is 100mm. Because standard front fork is 100mm. Then put the rim inside the iron shelf, hold on the hub motor. Make the first spoke wear into hub from left side, the next from right side. One by one from left side to right side. Done install all 36 pcs of spokes, please check them whether correct. See pictures.

If no problem, we should hold spokes on rim by nipples First hold one spoke on left side, then cross to fix another spoke on left side. Next step, cross two spokes on rights side and fix them. Left side, right side, a group of four spokes. See pictures.

Fix all spokes, we should use wrench to tight spokes a little, please don’t be too tight. Use hand to turn wheel, make sure there is no noise from friction of rim and nipple. Use rubber hammer to knock rim when the wheel is running so that the rim will be not jumping up and down. Still to tight spokes a little. See pictures.

Turn wheel, you will find the rim from left side to right side. In order to make the wheel running in the middle. We use calipers to measure and get the data. Then use a magnet to hold a pin. See pictures. If rim to the left, we tight right side spokes or loose left side spokes. See pictures.

It takes about 1 hour to build an wheel.