Tag Archives: electric-bike-motor

product idea for your electric bike motor kit

Posted by on March 23, 2025 No comments

I am a musician and I use a cart like you see below all the time to carry my equipment to shows.
In many cases I have to push this cart very far and many times up hill to play at various shows.
I want to add an electric bike motor to this to help assist pushing 400lbs plus up hills.

If you have any ideas for a hub motor kit to modify a cart like this I would love to hear about it. I am a mechanical engineer and have been looking at various solutions but since you are in the business I thought I would ask you what you think?

We recommend 48v 800w 10 inch hub motor kit. It’s fit for your cart.
Main Features:
. Tire: 10 × 4.00 – 6
. Engine: Bldc hub motor
. Voltage: 48V
. Power: 800W
. Efficiency: 86%
. Max speed: 50 kmh / 30mph (No load)
. Mechanical brake: Disk
. Cable location: shaft end , Right
. Cable length:100cm / 40″
. Install: spacing of 150mm fork ( > 150mm)
. Noise: < 60 db . Surface: Bright silver . Driver: brushless motor controller . MOSFET: 12 PCS . With LCD: YES . Rated Voltage: DC 48 Volts . Min. Voltage: DC 40 ± 0.5 V . Rated power: 1000 Watts . Casing material: aluminium . Maximum Current: 26 A ± 1 Amps . Thermal: aluminum shell and the substrate . 3 phase 120° brushless motor . Operating Conditions: -20~45 °C . Waterproof design . Size: 171 mm L × 82 mm W × 42 mm H Updated LCD , More Function: * Cruise -- Green switch control it * Forward & Rackward (Optional) -- Black switch control it * Regen brake -- Red switch control it * Kmh & mph (Optional) * Set Max speed ( 0 ~ 72 kmh / 45 mph ) * Pedal assist ( 1 - 5 ) * Temperature * Motor power * Timer * Battery gauge * ... 10 inch hub motor kit Package Content: 1 x 48V 800W scooter motor wheel with 10 × 4.00 - 6 tire 1 x 48V 1000W 12-MOSFET motor controller 1 x New Version LCD - 003 ( display speed, mileage, battery gauge.. ) - Updated 1 x Twist throttle -- Cable length: 1500mm 1 x Brake levers -- Cable length: 1500mm 1 x Three button switches ( control cruise, regen brake, reverse .. ) -- Cable length: 1500mm 1 x Pedal assist -- Cable length: 1500mm Net Weight: 8.2kg Package Size: 27cm L × 27cm W × 25cm H / 10.6" L x 10.6" W x 9.8" H If possible, please try this 10 inch electric bike motor kit.

Purchase electric bike motor for Supermarche Ebike

Posted by on March 23, 2025 No comments

I a planning to buy a yuba supermarche here in spain.. It costs 2500 euros.. but with the e-bike system goes up to 5800 total!
How can it be possible that I see one electric bike motor in your website so strong and so cheap compared?

If you can help me with the best setup for my needs I will buy electric bike motor from you:

I would like to be able to ride to the town with stores and buy stuff and come back.The town is 16 km far away going down.. my place is at 250 altitude and the town is at 100 altitude,so i will be going down to the store empty and going back with all the stuff.
I don’t want to feel that i can’t use the bike to its maximum.. so I want a good electric bike motor.
(even dual electric bike motors if possible) and good battery.
So i don’t have to worry about not being able to bring whatever I want to bring.. considering the max 150kg of the electric bike.

We recommend our 48v 1500w electric bike motors with 48v 20ah lithium battery.
About the electric bike motor speed,we can make it with low speed & large torque.

How Long I could ride with that and how fast? could be possible adding another electric bike motor to improve speed at certain moments without loosing torque? How much Would it cost me these 2 options?

About 40km per charge.One 75kg rider ride it last 40km per charge.I mean one 50Kg rider carrying 75Kg of stuff.

question about BLW-20B 20 inch electric hub motor

Posted by on March 23, 2025 No comments

Your E-bike company may just be what I’ve been looking for a while now, though I have a least another set of questions before I attempt to make a purchase to ship over.

I am working on spec-ing out some parts for an electric-vehicle project. I am hoping to build it soon, but I need some information about the hub motor model:BLW-20B. Please see my questions below:
The power rating on the electric bike motor says 1500~5000W. Does this mean there is a range of options I can specify? Does this mean this hub motor will function on this whole spectrum and my electric bike motor controller will determine what the actual power load is?

Is there a product manual for this piece of equipment?
The electric bike batteries I am looking at are rated for a 3000W hub motor. Will these be sufficient?
I am looking for a recommendation on the hub motor controller for this electric bike motor. Could you recommend a part?

We can make this 20 inch hub motor to be 48V 1500W, 48V 2000W, 48V 2500W.
Also,this electric bike motor can work at 60V,72V hub motor controller & electric bike battery… If works at 72V, it can reach 5000W

We have this programmable hub motor controller that can fit for this electric bike motor.(This hub motor controller can work 40V ~ 100V)

Headlight 1000w rear electric bike kit

Posted by on March 22, 2025 No comments

Q: I bought the 26 inch rear 1000 watt electric bike kit how do you wire the headlights to it I see a headlight display on the LCD screen and a switch for the headlights but no wiring diagram for that.

A: How to use three button switch?
1.We cut off that blue wire.It’s for reverse. If reconnect this blue wire. (Reverse is dangerous for e-bike. So we cut off blue wire)

This yellow button be left / middle,hub motor works forward. Be right side,motor works bacwkard / reverse…

2.Green button is used to control cruise, while hub motor is running,also over some speed,example: over 1/3 max speed,at this time,press green button one time,then loose throttle,LCD display “C”,motor will works the same speed. Re-press this green button one time or press brake lever or turn throttle to max,motor will stop

3.Red button be up,regen on. Be down,regen off. This regen is not strong.Only while braking with a little regeon.

Q: I appreciate your help in this matter is there anyway I can get a copy of the proper settings for the P and C settings on the LCD for the 48 volt rear hub motor kit.

I understand that but when I was trying to set. I’m afraid I opened the P settings and then went into the P settings before I realize what was going on I’m scared I might have changed something is there any way to get a copy of the P and C settings or will a factory reset work if there is any possible way to get a copy of what the p and c settings are supposed to be so I can double-check them it would be greatly appreciated.

A: P1 = 46
P2 = 0
P3 = 1
P4 = 0
P5 = 15

Q: My battery management chip on my battery was not plugged in all the way so I think that may have been the problem I’m charging it all the way up now I appreciate it though thank you very much just out of curiosity is there anyway you can get me the C settings for that 1000W rear hub motor kit .

leaf bike 26 inch 48V 1500W rear hub motor wheel kit

Posted by on March 15, 2025 No comments

Q: I am interested to buy a complete Rear 1500w hub motor wheel ( the latest model with upgraded phase wires, 0.35mm lamination etc).
The model model I think is LBM26481500RN and I would like to know the following before if buy:
– the no load rpm for 4T, 5T and 6T motor at 48v
– and the top speeds under load for 26 inch wheel.
I am looking to have a maximum 55 – 60kph (not less than 55 ) top speed under load but a bit more torque for off road riding.
Also for a electric bike motor with disc brake mount, cassette, temperature sensor and a rim that fits a 2.5 tire is the same price?

A: If not load, 4T 1500w 26 inch hub motor is about 72kmh (work at 48v)
If not load, 26 inch 1500w 5T is about 60kmh (work at 48v)
We can make cassette case motor with 2mm phase wire. But we still recommend standard version with thread screw with 2.5mm phase wire.
Also,standard version is easy to install than cassette case..
* With disc brake mount, cassette,temp,rim fit for 2.5 tire – The same price.
We recommend: with disc brake, standard version (No cassette version),temp,rim fit for 2.5 tire.

Q: can you please send me a more precise data (numbers) about the rpm @ 48V for each available wingdings available, like a performance table or similar?
I found on internet different available information for this motor, but their are not consistent, there are also the forums..and each data is different.
I was hopping that you can provide me more figures..
And also,I don’t understand why for the cassette hub the phase wires are 2mm while there are existing on the opposite side ?

A:Thank you so much for the clear explanations, I understood very well now what are the draw backs for each design.
Also, I was looking over the performance datasheet and I suppose that those parameters are for the 4 turn winding I suppose right?
So for the 5T the maximum rpm with be lower and torque a bit higher. Also the max efficiency point will be at a lower rpm.
Good, so if I want to place an order for a 5T 1500W 26 inch Rear hub motor kit wheel with the following requirements:
disc mount
threaded sprocket
temp sensor
135 mm drop out
26 inch Rim for 2.5 tire (23-25 mm wide rim)
12 gauge spokes

A: Yes. That 4 turn winding.
If 5T, the max rpm with be lower and torque a bit higher.
26 inch wheel, we recommend 5T
Standard rear 1500w 5T with the following requirements
* can install disk the left side of motor
* can install threaded sprocket on the right side of motor
* with temp
* fit for 135mm dropout
* We have 26 inch out.size 25mm or out.size 32mm wide rim (Our 32mm rim is fit for 26 inch)
Please click below sites.
I think 26 inch all black color rim is fit for your 2.5 tire.

about 1000w and 1500w electric hub motor

Posted by on March 15, 2025 No comments

I am part of a team what will be competing in an ECO marathon challenge. That means we will be building a vehicle that will compete with other teams. The most efficient vehicle will win the prize!

We are building a three wheeled car, driven with a hub motor used as mid-drive motor. I have been a member of the Endless-Sphere group for very long and knew that the Leaf 1500Watt hub motor is the best in therm of efficiency.

So my question is, is it possible to get the hub motor for a cheaper price (free shipping) in exchange for some stickers we will put on our vehicle? Let me know if you have any interest in sponsoring our build/team! If you have any questions feel free to email me back, I will get back at you as soon as possible!

Could you tell us what winding options are available for the 1000Watt electric bike motor (Item ID #LBM481KRNC) and the 1500Watt electric bike motor (Item ID #LBM481500RNC).
We are looking to find out what hub motor is the most efficient on a voltage of 48Volts.

So could you tell us the max RPM, per winding option (1000watt and 1500watt) at 48Volt?

We would like to compare each different electric bike motor(1000/1500watt and different winding options) in a simulator.
The simulator we are using to compare each hub motor is an online simulator

To simulate all the different electric bike motor options and windings we need some parameters from each motor 1000watt and the 1500watt. Is it possible to provide us these motor parameters, so we can run a simulation on the 1000watt motor with different windings and on the 1500watt with different windings?

What would be the max RPM of a hub motor with those options (20 inch 1000w cassette and disk brake)?
And what would be the turn count?
Thickness of laminations? Will it have the same efficiency as the 4Turn 1000watt motor?

29 inch electric hub motor kit have problems with the cassette

Posted by on March 13, 2025 No comments

I ordered the 48v 1500W electric bike kit, with cassette.
I have problems with the cassette, the cassette is wider than where the dropouts sit around the axle.
So the hub motor wheel with the cassette on is wider than 135mm.
My bike frame is 135mm, and the website said it would fit on a 135mm frame.
When the cassette is on the hub motor wheel and i put the electric bike motor wheel on the bike, the frame grinds against the cassette when I tighten the electric bike motor wheel.
I have made it work using spacers so it spins freely, but the wheel is offset to one side now and i think my frame is spread wider. It is an aluminium frame.
Also the website said max 7 speed gear, but the cassette is for a 9 speed gear, which is also mounted now, is it suppose to be able to take a 9 speed gear, or is that an accident?
Any advice on what to do?
Also, any advice on mounting the torque arms? My frame is aluminium.

Steel is okay.But Aluminium is not good to make it larger. We worry if make aluminium frame to larger will break frame.
We recommend use 7 speed or 6 speed or single speed..

You will receive below goods:
1x pcs of 29 inch 48v 1500w rear hub motor wheel (black spokes, cassette)
1x pcs of 48V bldc motor controller (New version LCD controller)
1x pcs of LCD (New version LCD-003)
1x set of twist throttle
1x set of brake levers
1x pcs of three button switches ( use to control cruise,reverse..)
1x set of pedal assit ( It’s fit for European,if you don’t use,ONLY use throttle is okay )
Some spare spokes with plugs

——————————————-
How to set max speed?
If you feel motor is too fast,please set it to be low speed.
* Press “sw/middle button” from LCD more than 2 seconds,then LCD will display.
* Press “up & down button” together more than 2 sconds until 72 is flashing ( 72 is kmh, if you hope works 20mph / 32kmh, press “down” to be 32)
* Press “sw/middle” button one time to save,then 29 is flashing.. (29 is wheel size. Don’t set)
* Press “sw/middle” button one time to save,then kmh or mph is flashing..
* Press “sw/middle” button one time to save,then press “sw/middle” button more than 2 seconds until be back.

How-to-build-a-hub-electric-bike-motor

Posted by on March 13, 2025 No comments

These days hub electric bike motor wheels are used for e-bikes widely. Nearly all of hub bike motor are brushless gearless. Because of low noise, high efficiency, long life are popular with riders.
Order 1 set 12″ 14″ 16″ 18″ 20″ 24″ 26″ 700c 27.5″ 650b 27″ 28″ and 29 inch hub motor kit, convert your common bike to e-bike is so easy. Directly front or rear drive your bike.
The important part is an engine -hub motor. How to build this electric bike motor?

Step 1: winding
Calculate motor power, speed RPM and confirm what type of copper wire would you use. Next is fix a rotor on the steel shelf, wind copper wires by handwork or machine. It takes about 1 hour to done it by handwork. And should use rubberized fabric to wrap your fingers. Nipping copper wires will break your fingers. If you need steel parts for your building process, then make sure you use the.

Step 2:soak paint
After winding should soak paint in order to be insulated. Use brush to put the insulated paint on the winding and make sure be soaked everywhere. It takes about 24 hours.

Step 3:press axis into rotor
Put axis into rotor winding and use a key to fix axis. Use A-B glue to paste three hall sensors on hub motor rotor, put 9-pin (three pin/each hall) into PCB and use insulated wire to fix it. Put 8-pin cable inside the axis and heavy yellow, blue, green wires to connect the three copper wires(Phase A,B,C) separately. Thin red, black wires are be weld to PCB + and – .

Step 4:paste magnet
Paste magnet inside hub, one N pole, next S pole ..one by one. More magnet, higher torque, more power. The height of our magnet is 30mm,6mm higher than other hub motor. In market,24mm high magnet only build max 500w electric bike motor. So our bike motor works at 36V can reach 750w.

Step 5:install rotor winding
Put the rotor winding inside the magnet hub, be careful hand. It has powerful magnetism.

Step 6:install two covers
Before installing both covers, we should press bearing into cover. Use hexagon wrench to tight screw nuts. When you hear “poop” from electric bike motor. That means install correctly. Done it.

Power on battery and use bike motor controller to drive this hub motor. If no any strange noise. It’s okay. You also need to make sure you have a controller that fits with the model you are working with, or else the whole thing might just fall apart.

Hub motor, electric bike motor, bike motor supplier: Leaf Motor Technology Co., Ltd

I would like to order a rear 48v 1500w hub motor wheel

Posted by on March 13, 2025 No comments

I really like (love) your hub motors (they perform really well and last a long time) and now I have the time to get the one I always needed.
And here is a very similar bike which also has a 1000W option rear hub motor this one has multiple speeds, most probably 7.
I have asked the rear dropout widths. Will get back to you as soon as I know. And I have a steel frame with a 145mm dropout now which I can widen. I do not 100% understand the trade offs that you are referring to when you say that the rim doesn’t matter, it is the 3 inch tire that is the issue for this hub motor as the same electric bike motor would also go into a wider dropout fat bike which also has an even wider tire – 4 inches. I need more details to understand it more clearly.
And there are other options at the front end of the chain where we can move the chain out a bit:

1. the little chain guide can help – this is mounted to the seat tube to push out the chain from the frame and tire
2. move bottom bracket out to the right
3. or get a bottom bracket with a longer spindle
4. or add spacers between the crank and chaining

What hub motor do you use for your 2000w and higher power fat bike applications? What would I need to change to make any motor work?

I see that the 2000w electric bike motor is 74mm wide which is only 4 mm wider than the 1500w hub motor. I have attached some new pics of my bike from different angles so that you can see how much clearance I have and if I just go with a single speed setup, I will have enough clearance for the chain but in case I need to get additional clearance, I do have some options mentioned previously. So my question now is would a wider or higher power motor work better? I see that the 1500w motor works with dropouts of between 135 and 155mm. And then the 2000w one begins at 170mm. I can widen my dropout and since I won’t be needing the space of a 7 speed cassette, I should be able to have the chain clearance I need.

The basic principles of the permanent magnet hub motor

Posted by on March 12, 2025 No comments

We talk about one type of permanent magnet hub motor for electric bike. It’s a hub electric bike motor, sometimes we also call it brushless dc hub motor .

The permanent magnet hub motor and the hub motor driver is a typical product for e-bike recently.

Generally the electric bike motor ’s rotor winding is made of a three phase star connection, with the three-phase asynchronous AC hub motor is very similar. The hub motor rotor has been magnetized permanent magnet, in order to detect the polarity of the hub motor, there are three halls sensors on the rotor.

The hub motor driver is made by the power electronic devices and integrated circuits, its function is to receive electric bike motor ’s start, stop and brake signal so that control the hub motor to start, stop and brake; receive the position sensor signals and reversing signal, used to control the inverse power tube change the bridge off to produce a continuous torque; receive the speed command and speed feedback signal used to control and adjust the speed; provide protection and display

The main circuit is a typical voltage-type AC – DC – AC circuit, other pieces of alternating square wave frequency of 5-26KHZ modulation wave symmetry.

Permanent magnet NS alternating exchange, the position sensor phase difference of 120 ° U, V, W, square wave, combined with the six-state encoding signal forward / reverse signal generator: 101,100,110,010,011,001, through processing logic components to produce conduction of T1-T4, T1-T6 turns on, the T3-T6 conduction, T3-T2 turn-on, turn-T5-T2, T5,-T4 conduction, which means that the DC bus voltage is incremented A + B-, A + C-, B + C-, B + A-, C + A-, C + B-, so that the rotor turned a pair of NS pole, T1-T6 power tube fixed into six states followed by conduction. Each state, only two phase winding are energized in order to change a state, the axis of the magnetic field generated by the rotor winding 60 ° electrical angle of rotation in space, the rotor follows the rotor magnetic field rotation is equivalent to the space of 60 ° electrical angle position, the rotor in a new location so the position sensor U, V, W to produce a new set of coding according to the agreement, the new coding and changed the power tube combination of conduction, the magnetic field generated by the rotor winding shaft forward 60 ° electrical angle, and so on, permanent magnet electric bike motor produces continuous torque, drag the load for a continuous rotation. Permanent magnet DC motor commutation is itself, rather than forced by the commutation, also known as controlled synchronous hub motor.

Hub motor, electric bike motor supplier: Leaf Motor Technology Co.,Ltd