Tag Archives: hub motor - Page 13

accelerator problem error code: 01

Posted by on December 28, 2021 Comments Off on accelerator problem error code: 01

I have electric bike assistance that I myself mount, the hub motor wheel has a power of 1000 W and a lithium battery of 13 Ah.For almost 7 months that I use everything was going great and for a moment..I have a default code 01 that appears … and it feels like a strong push in power and a total stop with this error code 01, but it happens very occasionally, we will say that its the 3rd third time already.Looking at the leaflet this code indicates accelerator fault.I reconnected the various connections.Cs pedal sensor, hall, engine power, display etc everything seems normal. Anyone can help me solve this problem, thank you in advance Learn more at..

01_error abnormal Adjustment of speed signal
01_error phase lack of motor
03_error abnormal Hall signal of motor
04_error abnormal torque sensor signal
06_error the motor or controller fault

Product Question of New 26 inch 48V 1000W electric bike kit – front wheel

Posted by on January 1, 2021 Comments Off on Product Question of New 26 inch 48V 1000W electric bike kit – front wheel

I’m interesting your product of New 26 inch 48V 1000W electric bike kit (Item ID #LBCK26481000FN), and having some question as below.

1. Does the kit already include regen function?
2. Is it possible to have a demonstration YouTube vedeo to show me the E-ABS regen feature?
3. Do you have magnet switch instead of Item ID #LBP002BL braking lever, because my current braking lever is an All in one type (braking lever and Shimano in one)?
4. As everyone knows the transportation cost is very high, if I can arrange the rim by myself from USA, can I replace order as following to reduce some transportation cost?
I want to make sure everything is the same as #LBCK26481000FN besides 26×1.95 inch rim. (The hub motor controller, LCD display, braking lever, three button switch, throttle etc…)

1. I always ride a route which include a lot of up and down hills, the longest one is a continuity down hill for 2 km.
it’s a 7% downhill, if you don’t use brake to reduce speed, the bike speed will be up over 45km/hr, so I always
use brake to control speed within a safety area( within 30km/hr), but after through the downhill, the rim become
very hot, it very bad situation.
That’s one of many reasons that I want to put a E-BIKE with regen braking function in my Bike.

According my description as above, is your e-bike kit suitable in this case?

4. Is the attached photo new version or old?
Do you mean that if I place order with #LBCK26481000FN kit set will get new version of LCD display?
If place order with LBC481000L 48V 1000W bike motor controller will get old version of LCD display?

When I downhill, if I release throttle and turn on the E-ABS by switch, but I don’t push the brake lever to make mechanical brake working. will bike glide freely and very fast? is the controller charging battery at this moment?

Normally when E-ABS turn on, the speed should become lower as below, is it right?

When a very long distance downhill (the same gradient),
if freely glide down (without throttle, mechanical brake, E-ABS), the invariable maximum speed is 35km/hr
when turn on E-ABS only, the invariable maximum speed should be lower than 35 km/hr, such as 25~30km/hr

looking an electric bike controller for 48V 1000W hub motor

Posted by on June 14, 2020 Comments Off on looking an electric bike controller for 48V 1000W hub motor

I am using a brushless and gearless DC hub motor that is 48V 1000W. I am looking for a suitable bike motor controller for my project.

I want to implement regen braking, cruise, reverse, setting a speed limit etc.
Will this 48V 500W controller works for this 1000W motor?

I am quite hesitant to choose the 48V 1000W brushless motor controller displayed in the web here as I am afraid that the high power may drain too much power from the battery.

I am using a 48V 10Ah battery. It should be sufficient to power the 1000W BLDC hub motor but to power both the motor and controller, it may overstrain the battery.

Can you confirm that your brushless motor controller can set max speed limit, regen brake, reverse and cruise control?
Basically, I just need to buy the three button switch and every of the button can be used to perform on/off operation such as horn, lights, cruise, regen brake etc right?
What is the default max speed limit in the brushless motor controller? Do you change and set the max speed from the LCD display, controller or both? After I set the max speed and I do not want the max speed to be change, is it possible?
The hub motor can still work with the brushless motor controller, even with or without the LCD screen right?

Do you have a similar brushless and gearless hub motor like the one that is:

1) 14″ inch – 16″ inch (including solid rubber tyre)
2) Power is at least 750 W to 1000W max
3) Can implement regen brake, cruise, reverse, set max speed limit

If you have, can I have some details for these hub motors? I need them work with LCD brushless motor controller.

How-to-build-a-hub-electric-bike-motor

Posted by on June 14, 2020 Comments Off on How-to-build-a-hub-electric-bike-motor

These days hub electric bike motor wheels are used for e-bikes widely. Nearly all of hub bike motor are brushless gearless. Because of low noise, high efficiency, long life are popular with riders.
Order 1 set 12″ 14″ 16″ 18″ 20″ 24″ 26″ 700c 27.5″ 650b 27″ 28″ and 29 inch hub motor kit, convert your common bike to e-bike is so easy. Directly front or rear drive your bike.
The important part is an engine -hub motor. How to build this electric bike motor?

Step 1: winding
Calculate motor power, speed RPM and confirm what type of copper wire would you use. Next is fix a rotor on the steel shelf, wind copper wires by handwork or machine. It takes about 1 hour to done it by handwork. And should use rubberized fabric to wrap your fingers. Nipping copper wires will break your fingers. If you need steel parts for your building process, then make sure you use the.

Step 2:soak paint
After winding should soak paint in order to be insulated. Use brush to put the insulated paint on the winding and make sure be soaked everywhere. It takes about 24 hours.

Step 3:press axis into rotor
Put axis into rotor winding and use a key to fix axis. Use A-B glue to paste three hall sensors on hub motor rotor, put 9-pin (three pin/each hall) into PCB and use insulated wire to fix it. Put 8-pin cable inside the axis and heavy yellow, blue, green wires to connect the three copper wires(Phase A,B,C) separately. Thin red, black wires are be weld to PCB + and – .

Step 4:paste magnet
Paste magnet inside hub, one N pole, next S pole ..one by one. More magnet, higher torque, more power. The height of our magnet is 30mm,6mm higher than other hub motor. In market,24mm high magnet only build max 500w electric bike motor. So our bike motor works at 36V can reach 750w.

Step 5:install rotor winding
Put the rotor winding inside the magnet hub, be careful hand. It has powerful magnetism.

Step 6:install two covers
Before installing both covers, we should press bearing into cover. Use hexagon wrench to tight screw nuts. When you hear “poop” from electric bike motor. That means install correctly. Done it.

Power on battery and use bike motor controller to drive this hub motor. If no any strange noise. It’s okay. You also need to make sure you have a controller that fits with the model you are working with, or else the whole thing might just fall apart.

Hub motor, electric bike motor, bike motor supplier: Leaf Motor Technology Co., Ltd

Check your hub motor wheel – electric bike kit

Posted by on June 11, 2020 Comments Off on Check your hub motor wheel – electric bike kit

Order 1 set of electric bike kit from manufacturer-leaf motor and convert your bike to e-bike is a fun. But sometimes when we receive packages and don’t know how to handle it. Follow us:

Before install electric bike kit, we should test it first.
Step 1: Deliver your package
Spent some days on Internet, at last found leaf motor ‘s electric bike kit is the best. Ordered it and paid by paypal. Waiting for… About 3 days later, post officer knocked my door (EMS) and sign in it.
Check packing box first ,if it’s okay. Pls disconnect electric bike kit box.

Step 2: Check all goods in package
Take out 26″ hub motor rear wheel, bldc motor controller, lcd, throttle, brake lever, three button switches, speed signal wire and some connectors from packing box. Check each goods and make sure everything doesn’t have fault.

Step 3: hold on 26″ hub motor wheel
Put the hub motor wheel on your frame fork and tight both screw nuts.

Step 4: install magnet detector

Step 5: connect wires
1.Plug male 6-pin hall wires from hub motor cable to female connector from bldc motor controller;
2.Connect heavy yellow, green, blue from hub motor cable to heavy yellow, green, blue from bldc motor controller, color to color;
3.Two grey wires: connect these two wires/half speed; disconnect them/full speed;
4.Throttle connector is 3-pin that is easy to identify. Red: +4.5V, black: GND, green: Signal
5.Brake lever connector is white 2-pin.When hub motor is working, press brake lever is to cut off power;
6.Signal wire is black three pin plug that should be connected to white three pin female connector.
7.The other three pin connector from bldc motor controller is used for PAS;
8.Connect four pin lcd plug.

Make sure each wire is connected correctly. Power on battery.(Heavy red wire: +, black wire: – )Be careful,36V controller must work at 36V battery, if supply 48V DC, it will break the bldc motor controller at once.

Power on battery and press ON/OFF button on LCD one time, the LCD will light. Twist your throttle,hub motor starts to run. No strange noise…Press brake lever, electric bike kit system stops, loose it,the hub motor runs.

Please watch video .

By test electric bike kit system, we found hub motor wheel, bldc motor controller, throttle.. everything is good. Next step is that we start to convert them on bike.

Hub motor, electric bike kit supplier: Leaf Motor Technology Co., Ltd

BLDC hub motor bike conversion kit works

Posted by on June 6, 2020 Comments Off on BLDC hub motor bike conversion kit works

We test this bike conversion kit before shipment. If three led lights on throttle can’t work, please connect green wire to the positive of electric bike battery.

About anti-theft, you should disconnect two power wires (one red thin wire and one red thick wire).

Another red thin wire should be connected to a lock or a switch in series.

I find the problem and it’s was the thumb throttle who is not working… I changed the thumb throttle and replace it with the twist throttle and it work fine,,, but I am not satisfied because I prefer the thumb throttle so if I return you the thumb throttle would you send me a replacement one.
 
I got also another problem in the installation manual online you describe a procedure for anti-theft and I am not able to use it… What is a Cut off power to supply (called soft-switch is turning the key)
 
So please tell me if I mist something because the bike conversion kit system is not working.
 
Text for installation guide need clarification
6. Anti-theft alarm setting:
Cut off power supply to hub motor (called soft-switch, but hub bike motor controller is still powered
on) and take out the electric bike battery key, within 10 seconds press and hold the cruise
control button until you hear a beep sound, then release the cruise control button.
The bike conversion kit system is now protected from theft and the hub motor is electronically locked.
Any movement or vibration of bike conversion kit system will trigger the siren for 30 seconds, and the bike motor wheel will resist any pedaling movement.
 
Was this thin power wire connected well? If did no problem, are you sure that five hall wires from hub motor weren’t be connected well.

Could you try it as below :
Use your hand to turn your hub motor wheel, then turn your twist throttle, maybe do like that, it can turn.
 
It’s not working. Tell you what I done
 
Check all the connection three times also check with the diagram all wires and they are OK
 
Only thing I got: the horn is working and the gauge show full (3 lights) when I turn on the electric bike battery, also when I push two times the cruise button I get a loud beep from the horn and that’s all.
 
After a road test nothing at all it’s like having nothing at all… 

The basic principles of the permanent magnet hub motor

Posted by on June 5, 2020 Comments Off on The basic principles of the permanent magnet hub motor

We talk about one type of permanent magnet hub motor for electric bike. It’s a hub electric bike motor, sometimes we also call it brushless dc hub motor .

The permanent magnet hub motor and the hub motor driver is a typical product for e-bike recently.

Generally the electric bike motor ’s rotor winding is made of a three phase star connection, with the three-phase asynchronous AC hub motor is very similar. The hub motor rotor has been magnetized permanent magnet, in order to detect the polarity of the hub motor, there are three halls sensors on the rotor.

The hub motor driver is made by the power electronic devices and integrated circuits, its function is to receive electric bike motor ’s start, stop and brake signal so that control the hub motor to start, stop and brake; receive the position sensor signals and reversing signal, used to control the inverse power tube change the bridge off to produce a continuous torque; receive the speed command and speed feedback signal used to control and adjust the speed; provide protection and display

The main circuit is a typical voltage-type AC – DC – AC circuit, other pieces of alternating square wave frequency of 5-26KHZ modulation wave symmetry.

Permanent magnet NS alternating exchange, the position sensor phase difference of 120 ° U, V, W, square wave, combined with the six-state encoding signal forward / reverse signal generator: 101,100,110,010,011,001, through processing logic components to produce conduction of T1-T4, T1-T6 turns on, the T3-T6 conduction, T3-T2 turn-on, turn-T5-T2, T5,-T4 conduction, which means that the DC bus voltage is incremented A + B-, A + C-, B + C-, B + A-, C + A-, C + B-, so that the rotor turned a pair of NS pole, T1-T6 power tube fixed into six states followed by conduction. Each state, only two phase winding are energized in order to change a state, the axis of the magnetic field generated by the rotor winding 60 ° electrical angle of rotation in space, the rotor follows the rotor magnetic field rotation is equivalent to the space of 60 ° electrical angle position, the rotor in a new location so the position sensor U, V, W to produce a new set of coding according to the agreement, the new coding and changed the power tube combination of conduction, the magnetic field generated by the rotor winding shaft forward 60 ° electrical angle, and so on, permanent magnet electric bike motor produces continuous torque, drag the load for a continuous rotation. Permanent magnet DC motor commutation is itself, rather than forced by the commutation, also known as controlled synchronous hub motor.

Hub motor, electric bike motor supplier: Leaf Motor Technology Co.,Ltd

How-to-build-a-freewheel-hub-motor-for-electric-bike-conversion-kit

Posted by on May 31, 2020 Comments Off on How-to-build-a-freewheel-hub-motor-for-electric-bike-conversion-kit

These days 250w hub motor wheels are popular with European. Nearly all of hub bike motor are brushless geared. Because there are several gears inside hub. It has more powerful than 250w brushless geared motor.
Order 1 set 12″ 14″ 16″ 18″ 20″ 24″ 26″ 700c 27.5(650) 27″ 28″ 29 inch hub motor electric bike conversion kit , convert your common bike to e-bike is so easy. Directly front or rear drive your bike.
The important part is an engine -hub motor. How to build this? There are some differences with brushless freewheel hub motor.

Step 1: winding
Calculate motor power, speed RPM and confirm what type of copper wire would you use, wind copper wires by handwork or machine, each notch should be separated by insulating paper so that not shot circuit between the coil. It takes about 1 hour to done it by handwork. And should use rubberized fabric to wrap your fingers. Nipping copper wires will break your fingers.

Step 2: fix axis into motor
Put axis into rotor winding and use a key to fix axis. Use A-B glue to paste three hall sensors on hub motor rotor, put 9-pin (three pin/each hall) into PCB and use insulated wire to fix it. Put 8-pin cable inside the axis and heavy yellow, blue, green wires to connect the three copper wires(Phase A,B,C) separately. Thin red, black wires are be weld to PCB + and – .

Step 3:soak paint
After winding should soak paint in order to be insulated. Use brush to put the insulated paint on the winding and make sure be soaked everywhere. It takes about 24 hours.

Step 4:press gear into hub
Use presser to press steel 90-gear into hub. This hub with one side cover.

Step 5:fix three gears
Use retainer ring and key to fix three white nylon gears on one steel 21-gear.

Step 6:fix magnet
Fix magnet inside the hoops.

Step 7:install rotor winding into this magnet hoops.

Step 8:install there gears on the axis of this rotor winding and put inside of hub with 90-gears.

Step 9:install the other cover.
Use screw driver to tight screw nuts. Done it.

Power on battery and use bldc motor controller to drive this hub motor. If no any strange noise. It’s okay.Then according as the size of your bike to fit this geared spoke hub motor to 20″ 24″ 26″ 27.5″ 700c 27″ 28″ and 29 inch bike kit wheel.

Hub motor, bike kit, bike motor supplier: Leaf Motor Technology Co., Ltd

looking for some hub motor

Posted by on May 31, 2020 Comments Off on looking for some hub motor

We are looking to source some hub motor for a US based e-scooter project.

This one is a prototype but we hope to be in limited production later this year or early next.Each scooter will use two hub motors.

The hub motor needs approximately the following peak spec’s:
Work Voltage:36-48V nominal
Motor Speed:500 rpm at nominal voltage
Power:700-1000W steady state
Full axle (i.e. mountable on both ends)
DC Brushed or Brushless Permanent Magnet
160mm max width

Several of your hub motors seem to be pretty close to this.

From your website:
HBl — turns ~300rpm at 36V. Extrapolating out from the speed constant,at 48V this winding would do about 400rpm. This might be okay but do you have a winding with a higher speed constant?

It looks like the HBL-16″ is the same hub motor with a rim already mounted. This would be of interest.

Please let me know if I can buy 2-4 of these, and how fast I could get them in the United States. Do you have a dealer that stocks them in the US or do you ship direct from China?

Answer:Our 48V 1000W hbl hub motor is fit for your order.Standard 26″ 48V 1000W hub motor wheel reaches 26.7m/h.If need faster speed hub motor. We can customise motor speed.

We suggest you choose 16″ 48V 1000W rear hub motor.It’s 135mm width and
fit for 135mm fork.There are two screw threats on each side cover that are used to install disk brake and 6-sprocket.We re-change the gauge of the coil wires and/or the turns number of the coils,the fastest speed can reach more than 700rpm.

About motor drawings,please visit or download from https://www.leafmotor.com
We can ship 2-4 sets of samples to you by EMS.It takes about 3-7 days to deliver.

Thanks for you are interested in our hub motor.

Hub Motor controller for electric bike motor kit

Posted by on May 31, 2020 Comments Off on Hub Motor controller for electric bike motor kit

Hi, my name is Joseph, I am from USA and I already got two electric bike motor kits from you in the recent past.

But now I have the need to buy a new hub motor controller that works with 60 volt , I have 8 lead gel battery. The one I had from you is 48v 13amp and worked fine during long time. But with 60v is now is burn… Motor ok, 1500 w, lcd3 also works fine. Can you get the same type of controller with 60v output? With regen function and reverse like the 48 v controller?

I know that I must be careful with motor in future using 60v, but i take the risk because buy a complete new kit is too much tax .

If it’s possible I will be happy to ride again scooter

Yes,we have 60v LCD hub motor controller.
Features:
Suitable for Electric for electric bike & scooter
Rated Voltage: DC 60 Volts
Min. Voltage: DC 40 ± 0.5 V
Rated power: 2500 Watts
Casing material: aluminium
Maximum Current: 55 A ± 1 Amps (Updated to be 55A)
Thermal: aluminum shell and the substrate

3 phase 120° brushless motor
Operating Conditions: -20~45 °C
Waterproof design
Size: 234 mm L × 82 mm W × 42 mm H
Weight: 1.1 kg

Working with LCD-003
Display: speed, mileage, battery gauge…

Functions:
Mute when start
Speed limit
Power cut brake
Blockage protection
Current limit protection
E-ABS brake
Short circuit protection
Avoid out of control
1:1 pedal assist function
Undervoltage protection

Additional features:
* Cruise
* Reverse
* Regen brake
* Pedal assist ( 1 – 5 )
* Mph / kmh
* ….